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CL200 KEY Installation Guide

Number relating to picture	Item	CL200KEY
1	Front plate	*
2	Back plate – bolt is packed separately	*
3	Neoprene seals x 2	Q
4	Packing pieces x 2 (for back plate only)	*
5	Spring loaded spindle	*
6	Mortice keeper	*
7	Surface keeper	*
8	Surface keeper packing pieces x 1	*
9	Wood screws x 2 (to use with keeper	*
10	Tweezers	*
11	Fixing bolts 3 supplied (1 spare)	*
12	Tumblers (spare x 2)	*
13	Code card	*
14	2 keys	*

Tools Required

Power Drill
8mm and 13mm drill bits
Philips screwdriver
Hammer / mallet
Chisel 15mm
Stanley knife
Adhesive tape, pencil, bradawl, tape measure

Special Notes
Before commencing installation check that all parts are working correctly. Press the code according to the code card and the knob should then turn, in either direction, once only, and return easily under spring pressure. From inside the door the bolt can be freely locked and unlocked using the knob. From outside the code is required both to lock and to unlock the bolt. If you would like to be able to LOCK your door from outside WITHOUT using the code than follow instruction 2.

If you intend to change the code the, if it is convenient, you should do it before installing the lock. See the code change instruction.
Note that the lock is supplied as standard with a bolt which projects 40mm from the side of the lock. A shorter bolt which projects 20mm is available

cl200keypartsdrawing

1. Check the hand of your door

Your door is right handed if, viewed from outside, the hinges are on the right.

2. Outside Knob Locking Action

If you would like to lock the door without entering the code, follow these instructions:

To enable locking of the bolt from outside without using the code:
Press the ‘C’ button to reset the chamber and place the lock case on a flat surface with the buttons down.
Remove the code chamber plate held in place with the two red screws.
With the tweezers remove the right hand pin for right handed doors, or the left hand pin for left handed doors.
Replace the cover plate
The outside knob will now feel loose and turn freely in one direction, and will require the code to be used before it will turn in the other direction.

Codelocks CL200 Mechanical Lock Installation Diagram

3. Positioning the lock

Note: When installing the lock make sure that the driver is in the correct position before installing the spindle.

Remove the inside cover plate from the back plate, and install the deadbolt according to the hand of your door. Comes with a reversable surface deadbolt to provide 20mm or 40mm throw.
Set the back plate with the knob in the vertical position and hold it to the door with one end of the bolt against the frame where the keeper will be fitted. (see step 5).
Mark the position of the top fixing hole, and then using one of the packing pieces as a template mark the position of the lower fixing hole and the hole for the spindle. Drill 8mm holes for fixing bolts and 13 mm hole for spindle.

4. Fixing the lock

Note: Do not close the door until you are sure that the code works.

The spring loaded spindle will fit doors between 35mm and 65mm thick. For doors more than 65mm thick ring the helpline for advice. The spring keeps the spindle firmly engaged in the outside handle when the lock is assembled on the door.
Cut the fixing bolts to suit the door thickness, allowing for the rubber seals and at least one threaded section to screw into the lock case.
Note that the bottom fixing bolt will be longer than the top.
Hold the lock case and the back plate, with the neoprene seals in place, onto the door with the spindle in position. Using the top fixing bolt first screw everything together.

Codelocks CL200 Surface Deadbolt Diagram 5

5. Fitting the keeper

First select the appropriate keeper for your frame.
Position the keeper on the frame so that it lines up with the deadbolt and mark the appropriate holes.
If you are using the Surface Keeper simply screw into place (see fig.5.1). Use the packing pieces as required.
The Mortice Keeper will require cutting a small recess (see fig.5.2)

Codelocks CL200 Surface Deadbolt Diagram 7

Surface Keeper Fig 5.1

Mortice Keeper Fig 5.2