Codelock 2010 & 4010 Installation

	Download the printable version of this page (pdf 562KB)
	Download the installation template (pdf 122KB)
	Download the 2nd installation template (pdf 122KB)

Box Contents

Check that the contents of your box are correct according to the model:

Key	Part	Model
		2010	4010
1	Front Plate
2	Lever handles x 2	-
3	Knob Handles x 2		-
4	Back Plate
5	Gaskets x 2
6	Sprung Spindle
6a	Split Spindle x 2	-	-
7	1.5v AA batteries x 4
8	Philips head through fixing bolts x 3 (1 spare)
9	Allen Key
10	2 x Cable connections for REM 1 and REM 2
11	Mortice Latch, Strike & 4 screws
12	Latch Support post
13	2 Bolt Mortice lock & Strike	-	-
14	Double Europrofile Cylinder & 3 Keys	-	-
15	Europrofile Cylinder Escutcheons
15a	Keyhole Escutcheons
Tools Required
Tool		2010	4010
Power Drill
Drill bits: 25, 16 12 & 10mm
Phillips screwdriver
Hammer/mallet
Chisel 25mm
Stanley knife
Adhesive tape, pencil, bradawl, tape measure
Pliers and hacksaw for cutting bolts

Operations Check

• Remove the battery cover and install the 4 x AA batteries, connect the front and backplate via their connecting cables: The lock will beep to signal that power is ‘ON’.
• Enter the factory master Code #1234. Note: The badge bar at the bottom of the keypad acts as the # button. The Blue LED will burn to signal that the code is valid.
• For 4010 and 2010 locks check that the latchbolt moves freely when pressed in. Check that the latchbolt retracts when the spindle is inserted through the follower and turned. Press and hold in the plunger beside the main bolt and confirm that the main bolt cannot now be pushed in; i.e. it is deadlocked. This feature prevents the latchbolt being easily manipulated to open a locked door. For latchbolt only versions check that the latchbolt moves freely when pressed.

Special Fixing Note

REMOTE RELEASE OPTION 
The lock has 2 sets of terminals for remote release, labelled REM 1 and REM 2 on the printed circuit board in the front housing. Cables are provided with the lock for these connections.

REM 1 is intended for use where there is a need to allow a visitor to open the door after having been identified by intercom or by sight from within. REM 1 would be connected to a push button on a reception desk, or to the appropriate button on an intercom. Pushing the button would cause the Blue LED to light and would release the lock for the normal set time.

REM 2 is intended for use where there is a need for the door to be released by an alarm system, such as a fire alarm. This enables emergency personnel to rapidly check that no one is trapped/overlooked in classrooms, wards, guest rooms, etc. during an emergency evacuation, or during a fire drill. When activated by an alarm REM 2 will maintain the unlocked condition for 30 minutes. During this time the red LED will flash once every second and sound an audible alarm to indicate the unlocked condition. The lock will automatically revert to normal after 30 minutes. If required Program 11 can be used to revert the lock to normal before the 30 minute period has finished.

Installation

	Download the installation template (pdf 122KB)
	Download the 2nd installation template (pdf 122KB)

All door locks should be installed with a degree of precision to ensure that all components are vertically and horizontally accurate in relation to each other, and in relation to the door

Step 1

Lightly mark a height line on the edge and both faces of the door and on the door jamb, to indicate the top of the lock when fitted.

Crease the template along one of the dotted line at 60mm and tape it to the door with the top in line with the height line. Mark the 5 x 16mm holes and 2 x 10mm holes.

Mark the centre of the door edge on the Centre Line of Latch. Remove the template and apply it to the other side of the door, aligning it accurately with the height line and the first centre line of latch mark. Mark the holes again. (See diagram A).

Diagram A

Step 2

Keeping the drill level and square, drill a 25mm hole on the centre of the door edge to accept the latch.

Step 3

Keeping the drill level and square, drill the 5 x 16mm holes and 2 x 10mm holes. Drill from both sides of the door to increase accuracy and to avoid splintering of the door face.

Step 4

Put the latch into the hole and, holding it square to the door edge, draw around the faceplate. Remove the latch and score the outline with a Stanley knife to avoid splitting when chiselling. Chisel a rebate allowing the latch to fit flush to the surface. (See diagram B).

Diagram B

Step 5

Fix the latch with the wood screws, with the bevel towards the doorframe.

Step 6

Fit the latch support post to the front plate, in the inner hole A for a right hand hung door, and the inner hole B for a left hand hung door. (See diagram C).

Step 7

Fit self-adhesive gaskets to the front and back plates. The gaskets provide friction against the door so that it is not necessary to over tighten the fixing bolts to stabilise the lock plates.

Step 8

Cut one of the fixing bolts to the required length; i.e. door thickness plus approximately 20mm. If correct cut another to the same length.

Step 9

Insert the spindle into the latch with the spring facing the front plate. Position the front plate over the spindle and against the door, passing the cables through the door, and locating the support post into the latch.

Step 10

Position the backplate over the spindle and connect the two mating cables. Pass the fixing bolts through the door into the front plate and secure the lock to the door.

Step 11

Fit the handles and secure them with the se t screws. Turn the key clockwise in the cylinder, and back, and remove it. The outside handle will now retract the latch without using a code. Check that the handles and the latch all work freely. If they do not work freely then loosen the fixing bolts slightly and adjust the position of the front and back plates until the handles and the latch work satisfactorily. Tighten the fixing bolts, and check the function again. DO NOT OVERTIGHTEN as this may cause distortion of the lock and the door structure and lead to poor performance.

Step 12 - Before Closing the Door

Turn the key anti-clockwise in the cylinder and remove it. The handle will NOT now retract the latch without first entering a valid code. Enter the factory Master Code, #1234, using the badge bar as #. The Blue LED will light and turning the handle will retract the latch.

Replace the battery cover.

Step 13 - Fitting the Strike Plate

Position the strike plate on the doorframe so that it lines up with the flat of the latchbolt, and NOT the plunger.

Mark the positions of the fixing screws and draw around the aperture of the strike plate.

Chisel out the aperture to 15mm deep to receive the latchbolt. Fix the strike plate to the surface of the frame using only the top fixing screw.

Gently close the door and check that the latchbolt enters the aperture easily, and is held without too much ‘play’.

When satisfied, draw around the outline of the strike plate, remove it and cut a rebate to enable the faceplate to lie flush with the surface.

Re-fix the strike plate using both screws.

NB. The plunger beside the latchbolt deadlocks it to protect against manipulation or ‘shimming’. The strike plate must be accurately installed so that the plunger CANNOT enter the aperture when the door is closed, even when it is slammed shut.

Download the printable version of this page (pdf 562KB)

• If help is needed before, during or after installation of your keyless electronic pushbutton lock, call our freephone helpline 0800 393 405.