CL210 Mortice Deadbolt

Mechanical push button light duty mortice deadbolt with hexagonal handle.

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Description
Specification
How to fit
How to program
Spares

The CL210 is a light duty Mortice deadbolt.

The bolt is moved manually by means of the outside knob after the code has been entered, and freely by the inside knob at all times.

Internal doors
Mechanical Codelock
Light duty Mortice deadbolt
Hexagonal bevelled handle and lock case
Available in Stainless Steel and Polished brass
Use in offices / schools / warehouses / hospitals / care homes / nurseries / hotels / leisure facilities / the home

Available in two PVD finishes
Stainless Steel, Polished Brass

The CL210 locks are supplied with a random code commencing with the ‘C’ clear button. To change the code after fitting, the lock must first be removed from the door. The code is non sequential, that is the code can be entered in any order e.g. 1234 can be 4321 or 1342 or whatever is the most convenient sequence. With the 13 buttons a total of 8,191 different codes are available, any of which may be entered in any order.

Item	Details
Body material	Zinc alloy
Door material	Suitable for wooden doors
Door thickness	35mm - 65mm (1 3/8" - 2 1/2")
Finishes	PVD (Physical Vapour Deposition) hardwearing low maintenance finish SS (stainless steel) or PB (polished brass)
Latches	60mm (2 3/8") backset latch requiring 25 x 82mm (1" x 3 1/4") hole (supplied by default)
Non handed	Lock will fit doors hung on the left or right
Spindle type	Flat spring loaded spindle

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Downloads:

Cl210 installation template

Number relating to picture	Item	CL210
1	Front plate	*
2	Back plate	*
3	Neoprene seals x 2	*
4	Spring loaded spindle	*
5	Deadbolt (60mm backset)	*
6	Keeper plate	*
7	Wood screws x 4 - Use with the deadbolt and keeper plate	*
8	Deadbolt support post	*
9	Tweezers	*
10	Fixing bolts x 3 (1 x spare)	*
11	Spare code tumblers x 2	*
12	Code card	*

Tools Required

Power Drill
25mm, 15mm & 8m drill bits
Philips screwdriver
Hammer / mallet
Chisel 25mm
Stanley knife
Adhesive tape, pencil, bradawl, tape measure

Special Notes
You are advised to familiarise yourself with the instructions before installing.

Before commencing installation check that all parts are working correctly -press the code according to the code card and the knob should then turn, in either direction, once only, and return easily under spring pressure.
If you intend to change the code, you should do it, if it is convenient before installing the lock - see the code change instructions.
Check that the deadbolt moves freely by turning the flat spindle in the cam.
From outside the code is required both to lock and to unlock the bolt. If you would like to be able to lock your door from outside without using the code then follow instruction 1.

1. Outside Knob Locking Action

If you would like to lock the door without entering the code, follow these instructions:

NB Your door is right handed if, from the outside, the hinges are on the right. To enable locking of the bolt from outside without using the code:

Press the ‘C’ button to reset the chamber and place the lock case on a flat surface with the buttons down.
Remove the code chamber plate held in place with the two red screws.
With the tweezers remove the right hand pin for right handed doors, or the left hand pin for left handed doors.
Replace the cover plate
The outside knob will now feel loose and turn freely in one direction, and will require the code to be used before it will turn in the other direction.

Codelocks CL200 Mechanical Lock Diagram

NB When installing the lock make sure that the driver is in the correct position before installing the spindle.

2. Apply the template

Crease the template along the door edge line and tape it to the door.
Mark the 2 x 8mm holes, and the 4 x 15mm holes. Mark the centre of the door edge on the centre line of deadbolt.
Apply the template to the other side of the door, aligning it with the first mark in the middle of the door edge, and mark the 2 x 8mm holes and the 4 x 15mm holes again.
Keeping the drill level and square to the door, drill the holes from both sides to avoid splintering out the door face.
Use a chisel to clear the 4 x 15mm holes into a single square hole.

Positioning and fixing the deadbolt

Drill a 25mm hole, 90mm deep, on the mark on the centre of the door edge. Be careful to keep the drill level and square to the door.
Put the deadbolt into the hole and draw around the faceplate.
Remove the deadbolt. Score the outline with a Stanley knife prior to chiselling a 3mm deep rebate to accept the faceplate flush to the door.
Fix the deadbolt with the wood screws.

3. Deadbolt support post

Fit the deadbolt support post in hole A for a right hand hung door, or B for a left hand hung door. Your door is right handed if, viewed from outside, the hinges are on the right.

4. Fixing the lock

The spring loaded spindle (pat app) will fit doors between 35mm and 65mm thick. For doors less than 55mm remove the 15mm break off end of the spindle. The spindle will then fit doors between 40mm and 55mm. The spring keeps the spindle firmly engaged and prevents it moving out of engagement with either of the plates.
Insert the spindle, with the spring to the outside, through the slot in the deadbolt.
Cut the fixing bolts to suit the door thickness, allowing at least one, but no more than two, threaded sections to enter the lock case.
Hold the lock case and the back plate, with the seal, onto the door with the spindle in position.
Using the fixing bolts screw everything together, first through the top, and then through the bottom hole of the back plate. Before final tightening make sure that the lock is vertical, and test the mechanism to ensure that it is all moving easily. Do not close the door until you are sure that the code works, do not overtighten the fixing bolts as this may cause distortion and lead to poor operation.

Codelocks CL210 Lock Installation Diagram

5. Fixing the keeper

Position the keeper plate on the frame so that it lines up with the deadbolt.
Mark the inner and outer edges of the keeper plate and cut a rebate so that it fits flush with the surface of the door frame.
Drill or cut a recess 25mm deep for the deadbolt.
Fit the keeper plate using only one wood screw at first to ensure that it is positioned accurately. The deadbolt should enter the aperture easily. When satisfied secure the keeper with the second screw.

Surface Keeper Fig 5.1

Mortice Keeper Fig 5.2

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The CL210 code chamber consist of 13 buttons from which the code is selected, and a ‘C’ button which is used to re-set the chamber after an incorrect entry, and which must always be used as the first digit of a code. Buttons may only be used once in a code. For example, 1212 is not possible.

A CL210 code, or combination, can be entered in any order or sequence; e.g. 1234 can be 4321 or 1342 or whatever sequence is most convenient to remember. With 13 buttons, a total of 8,191 different codes are available, any of which can be entered in any sequence.

Most people will set a code in the range of 4 to 7 digits, and the total number of codes in this range is 5,434.

The lock is factory set with a randomly selected 6 digit code starting with the C button. The code is not recorded by the factory. The code can be changed as often as required to any other 6 digit code. Every new code must start with the C button. Using the spare tumblers, one red and one blue, the code length can be changed to 5 or 7 digits. Shorter codes are possible, but 1 or 2 digit codes are not recommended.

Code Change Instructions

1. Take your CL210 lock off the door by unscrewing the 2 bolts in the backplate.

2. Press the C button to reset the chamber and place the lock case on a flat surface with the buttons down.

3. Remove the 2 red screws and carefully lift off the code chamber plate. Check the all 14 springs are held in place on the plate.

4. Note that the red tipped code tumblers correspond in position to the existing code. The blue tipped non-code tumblers fill the other positions. The C tumbler is not colored.

5. Hold the lock in your hand and depress the C button. Keeping the C button depressed use tweezers to re-position the tumblers to correspond with your new code. The square notches of ALL tumblers MUST face outwards, with the colored tips ON TOP: see diagram below. Do not force the tumblers in.

N.B. Holding the C button depressed whilst removing or replacing the tumblers is essential to avoid damaging the internal mechanism. Do not attempt to reposition the C tumbler.

6. Replace the code chamber plate carefully with the 2 red screws.

7. Check the operation of the new code, and make a written note of it before re-installing the lock.

8. Insert the spindle, with the spring on the code side. On latchbolt locks the spindle must engage the latch.

Maintenance

No maintenance of the working parts is necessary. Do not oil. To maintain the finish the lock should be cleaned regularly with a soft cloth. A silicone spray or similar should be used to provide a protective film against grit and grime.

	Description	Price
	CL200 Back Plates	From £22.50
	CL200 Front Plates	From £42.00
	CL200 Replacement Fixing Bolt	From £0.00
	CL200 Replacement Fixing Pack	From £0.00
	CL200 Tumblers	From £0.00