CL200 Surface Deadbolt With Key Override

Mechanical push button light duty surface deadbolt with hexagonal handle and key override.

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Description
Specification
How to fit
How to program
Spares

The CL200 Key is a light duty surface deadbolt with a key override facility, useful for cleaning and security staff. The key overrides the codes.

The bolt slides on the inside surface of the door to lock or unlock. The bolt is moved manually be means of the outside knob after the code is entered, and freely by the inside knob at all times

Internal doors
Mechanical Codelock
Light duty Surface deadbolt
Hexagonal bevelled handle and lock case
Available in Stainless Steel
Key override option available – CL200KEY
Use in offices / schools / warehouses / hospitals / care homes / nurseries / hotels / leisure facilities / the home

Available in 1 PVD finish
Stainless Steel

CL200 KEY Mechanical Lock PVD Finish

The CL200 KEY locks are supplied with a random code commencing with the ‘C’ clear button. To change the code after fitting, the lock must first be removed from the door. The code is non sequential, that is the code can be entered in any order e.g. 1234 can be 4321 or 1342 or whatever is the most convenient sequence. With the 13 buttons a total of 8,191 different codes are available, any of which may be entered in any order.

Item	Details
Body material	Zinc alloy
Door material	Suitable for wooden doors
Door thickness	35mm - 65mm (1 3/8" - 2 1/2")
Finishes	PVD (Physical Vapour Deposition) hardwearing low maintenance finish SS (stainless steel)
Non handed	Lock will fit doors hung on the left or right
Spindle type	Flat spring loaded spindle

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Downloads:

Cl200 installation template

Number relating to picture	Item	CL200KEY
1	Front plate	*
2	Back plate – bolt is packed separately	*
3	Neoprene seals x 2	Q
4	Packing pieces x 2 (for back plate only)	*
5	Spring loaded spindle	*
6	Mortice keeper	*
7	Surface keeper	*
8	Surface keeper packing pieces x 1	*
9	Wood screws x 2 (to use with keeper	*
10	Tweezers	*
11	Fixing bolts 3 supplied (1 spare)	*
12	Tumblers (spare x 2)	*
13	Code card	*
14	2 keys	*

Tools Required

Power Drill
8mm and 13mm drill bits
Philips screwdriver
Hammer / mallet
Chisel 15mm
Stanley knife
Adhesive tape, pencil, bradawl, tape measure

Special Notes
Before commencing installation check that all parts are working correctly. Press the code according to the code card and the knob should then turn, in either direction, once only, and return easily under spring pressure. From inside the door the bolt can be freely locked and unlocked using the knob. From outside the code is required both to lock and to unlock the bolt. If you would like to be able to LOCK your door from outside WITHOUT using the code than follow instruction 2.

If you intend to change the code the, if it is convenient, you should do it before installing the lock. See the code change instruction.
Note that the lock is supplied as standard with a bolt which projects 40mm from the side of the lock. A shorter bolt which projects 20mm is available

cl200keypartsdrawing

1. Check the hand of your door

Your door is right handed if, viewed from outside, the hinges are on the right.

2. Outside Knob Locking Action

If you would like to lock the door without entering the code, follow these instructions:

To enable locking of the bolt from outside without using the code:
Press the ‘C’ button to reset the chamber and place the lock case on a flat surface with the buttons down.
Remove the code chamber plate held in place with the two red screws.
With the tweezers remove the right hand pin for right handed doors, or the left hand pin for left handed doors.
Replace the cover plate
The outside knob will now feel loose and turn freely in one direction, and will require the code to be used before it will turn in the other direction.

Codelocks CL200 Mechanical Lock Installation Diagram

3. Positioning the lock

Note: When installing the lock make sure that the driver is in the correct position before installing the spindle.

Remove the inside cover plate from the back plate, and install the deadbolt according to the hand of your door. Comes with a reversable surface deadbolt to provide 20mm or 40mm throw.
Set the back plate with the knob in the vertical position and hold it to the door with one end of the bolt against the frame where the keeper will be fitted. (see step 5).
Mark the position of the top fixing hole, and then using one of the packing pieces as a template mark the position of the lower fixing hole and the hole for the spindle. Drill 8mm holes for fixing bolts and 13 mm hole for spindle.

4. Fixing the lock

Note: Do not close the door until you are sure that the code works.

The spring loaded spindle will fit doors between 35mm and 65mm thick. For doors more than 65mm thick ring the helpline for advice. The spring keeps the spindle firmly engaged in the outside handle when the lock is assembled on the door.
Cut the fixing bolts to suit the door thickness, allowing for the rubber seals and at least one threaded section to screw into the lock case.
Note that the bottom fixing bolt will be longer than the top.
Hold the lock case and the back plate, with the neoprene seals in place, onto the door with the spindle in position. Using the top fixing bolt first screw everything together.

Codelocks CL200 Surface Deadbolt Diagram 5

5. Fitting the keeper

First select the appropriate keeper for your frame.
Position the keeper on the frame so that it lines up with the deadbolt and mark the appropriate holes.
If you are using the Surface Keeper simply screw into place (see fig.5.1). Use the packing pieces as required.
The Mortice Keeper will require cutting a small recess (see fig.5.2)

Codelocks CL200 Surface Deadbolt Diagram 7

Surface Keeper Fig 5.1

Mortice Keeper Fig 5.2

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The CL200 code chamber consist of 13 buttons from which the code is selected, and a ‘C’ button which is used to re-set the chamber after an incorrect entry, and which must always be used as the first digit of a code. Buttons may only be used once in a code. For example, 1212 is not possible.

A CL200 code, or combination, can be entered in any order or sequence; e.g. 1234 can be 4321 or 1342 or whatever sequence is most convenient to remember. With 13 buttons, a total of 8,191 different codes are available, any of which can be entered in any sequence.

Most people will set a code in the range of 4 to 7 digits, and the total number of codes in this range is 5,434.

The lock is factory set with a randomly selected 6 digit code starting with the C button. The code is not recorded by the factory. The code can be changed as often as required to any other 6 digit code. Every new code must start with the C button. Using the spare tumblers, one red and one blue, the code length can be changed to 5 or 7 digits. Shorter codes are possible, but 1 or 2 digit codes are not recommended.

Code Change Instructions

Take your CL200 lock off the door by unscrewing the 2 bolts in the backplate.
Press the C button to reset the chamber and place the lock case on a flat surface with the buttons down.
Remove the 2 red screws and carefully lift off the code chamber plate. Check the all 14 springs are held in place on the plate.
Note that the red tipped code tumblers correspond in position to the existing code. The blue tipped non-code tumblers fill the other positions. The C tumbler is not colored.
Hold the lock in your hand and depress the C button. Keeping the C button depressed use tweezers to re-position the tumblers to correspond with your new code. The square notches of ALL tumblers MUST face outwards, with the colored tips ON TOP: see diagram below. Do not force the tumblers in.
N.B. Holding the C button depressed whilst removing or replacing the tumblers is essential to avoid damaging the internal mechanism. Do not attempt to reposition the C tumbler.
Replace the code chamber plate carefully with the 2 red screws.
Check the operation of the new code, and make a written note of it before re-installing the lock.
Insert the spindle, with the spring on the code side. On latchbolt locks the spindle must engage the latch.

Maintenance

No maintenance of the working parts is necessary. Do not oil. To maintain the finish the lock should be cleaned regularly with a soft cloth. A silicone spray or similar should be used to provide a protective film against grit and grime.

	Description	Price
	CL200 Back Plates	From £22.50
	CL200 Front Plates	From £42.00
	CL200 Replacement Fixing Bolt	From £0.00
	CL200 Replacement Fixing Pack	From £0.00
	CL200 Tumblers	From £0.00